Wantong Hydraulic: Technical Breakthrough in Vulcanizing Machine Oil Cylinder Hydraulic Kits, Empowering Intelligent Upgrades in Tire Manufacturing
Release time:
2025-08-24
The vulcanizing machine is the core equipment in tire production, and its hydraulic system directly affects production efficiency and tire quality. Addressing the pain points of traditional vulcanizing machine hydraulic systems such as high energy consumption, slow response, and high maintenance costs, Wantong Hydraulic, relying on its profound accumulation in hydraulic technology, combined with core processes like cold drawing technology, piston rod heat treatment, and surface treatment technology, has developed a new generation of vulcanizing machine cylinder hydraulic kits.
This kit adopts a high-efficiency energy-saving solution of servo motor + fixed displacement pump, improving system energy efficiency by 35% compared to traditional solutions. A single device saves over 10,000 yuan annually in electricity costs (calculated based on 24-hour operation). At the same time, through mirror polishing roughness control technology, it significantly reduces friction loss inside the hydraulic cylinder, extending service life by more than 40%. In addition, Wantong Hydraulic innovatively introduced oil-gas spring technology to achieve highly automatic leveling of the vulcanizing machine under no-load and full-load conditions, effectively reducing equipment vibration and improving tire molding accuracy.
Currently, Wantong Hydraulic's vulcanizing machine cylinder hydraulic kits have been successfully applied to various types of vulcanizing machine equipment for passenger car tires, commercial vehicle tires, and engineering tires, receiving high praise from many domestic tire manufacturing enterprises.
Moreover, Wantong Hydraulic has developed customized hydraulic system integration solutions based on customer needs. Through the combined design of cartridge valves and plate valves, it effectively reduces valve group pressure loss, improves control accuracy, and meets the dual requirements of stability and energy saving for tire production lines. This technological breakthrough not only consolidates its leading position in the hydraulic cylinder field but also lays the foundation for the company to explore emerging markets such as new energy tires and special tires.
As a national-level specialized and innovative "Little Giant" enterprise, Wantong Hydraulic always takes technological innovation as the core driving force. The development of the vulcanizing machine cylinder hydraulic kit is an important extension of the company's "2+1" core product line strategy (dump truck special cylinders, mechanical equipment cylinders, oil-gas springs). Through cooperation with universities and research institutions, the company has mastered key technologies such as dual-chamber accumulator technology and nonlinear damping control technology, and plans to combine fully active intelligent suspension systems with autonomous driving technology to further expand the application boundaries of hydraulic technology in intelligent tire manufacturing.
It is worth mentioning that Wantong Hydraulic was recently approved to establish a national-level postdoctoral research workstation and co-founded the "Shandong Province Hydraulic Basic Components Technology Innovation Center" with Shandong University, focusing on cutting-edge fields such as oil-gas springs, electric cylinders, and hydraulic pitch control systems. The company's chairman, Wang Wanfa, stated: "The successful development of the vulcanizing machine cylinder hydraulic kit is a key step in our layout of the high-end hydraulic market. In the future, we will continue to increase R&D investment, promote the localization replacement of more 'bottleneck' technologies, and help upgrade the global manufacturing industry."
With the global tire industry's increasingly stringent requirements for low-carbon production, Wantong Hydraulic's vulcanizing machine cylinder hydraulic kit, characterized by low energy consumption and long service life, has become a benchmark product for the industry's green transformation. By optimizing hydraulic system design, the company helps customers reduce energy consumption and carbon emissions, assisting tire enterprises in achieving sustainable development goals. Currently, its products have been exported to countries such as the United States, Russia, and Colombia, injecting the power of "Made in China" into the global tire industry chain.
While maintaining steady growth in the traditional hydraulic cylinder business, Wantong Hydraulic is accelerating its layout in emerging fields such as new energy and intelligent manufacturing. The company plans to invest in building an automated production line for pure water hydraulic cylinders within the next three years and explore the application of hydraulic technology in scenarios such as hydrogen energy equipment and wind power pitch control systems. With the market promotion of the vulcanizing machine cylinder hydraulic kit, Wantong Hydraulic is expected to achieve greater breakthroughs in the high-end hydraulic system field, providing higher-quality solutions for the upgrading of global industrial equipment.